Custom Mailer Boxes with Inserts

Custom Mailer Boxes with Inserts

Secure. Stylish. Ready to Ship.

At Packaging Bull, our Custom Mailer Boxes with Inserts are the all-in-one packaging solution that blends functionality with branding brilliance. Whether you’re shipping retail products, PR kits, subscription boxes, or eCommerce orders, our mailers with fitted inserts ensure your items arrive organized, protected, and beautifully presented.

Each insert is custom-designed to cradle your product snugly, eliminating movement and damage while offering a premium unboxing experience that delights your customers.

Key Features:

• Strong and durable corrugated mailer construction
• Custom die-cut inserts made from foam, cardboard, or kraft
• Full-color printing (inside & outside) for brand storytelling
• Lightweight for cost-effective shipping
• Tool-free assembly with self-locking flaps

Custom Insert Options:

• Corrugated Inserts – budget-friendly and recyclable
• Foam Inserts – perfect for luxury, fragile, or tech products
• Cardstock Dividers – ideal for multiple items or kits
• Kraft Paperboard – eco-friendly, rustic look
• Product-specific cutouts for exact fit and function

Customization Highlights:

• CMYK & PMS printing with spot UV, embossing, foil
• Custom sizes and dimensions
• Matte, gloss, or soft-touch lamination
• Add QR codes, thank-you notes, or insert sleeves

Perfect For:

• eCommerce & DTC brands
• Subscription boxes
  Gift sets and PR boxes
• Cosmetics, electronics, candles, and apparel
• Event kits, influencer mailers, and sample boxes

Eco-Friendly & Efficient:

• 100% recyclable and biodegradable material options
• FSC-certified stock and soy-based inks available
• Minimal waste with exact-fit inserts
• Ship flat for efficient storage and logistics

Why Choose Packaging Bull?

• U.S.-based support and fast turnaround
• Free dieline layout and expert design assistance
• Low MOQ for startups or trial runs
• 3D mockups and structural testing available
• End-to-end customization for insert and mailer in one order

First impressions are unboxing moments.
Deliver confidence and wow-factor with Custom Mailer Boxes with Inserts from Packaging Bull—made to ship smart and shine brighter.