Custom Mailer Boxes with Inserts

Custom Mailer Boxes with Inserts

Secure, Organized & On-Brand Packaging Solutions

At Packaging Bull, we specialize in creating custom mailer boxes with inserts that do more than just protect — they present. Whether you’re shipping multiple items, luxury products, or creating a branded unboxing experience, our packaging with tailored inserts ensures everything fits perfectly, arrives safely, and looks exceptional.

Perfect for ecommerce, subscription services, influencer kits, and retail packaging, our mailer boxes with custom inserts are designed to reflect your brand identity while keeping your products in place — beautifully and securely.

Why Choose Mailer Boxes with Custom Inserts?

Maximum Product Protection

Keep your products safe during transit with inserts engineered for stability and cushioning.

• Prevents movement, damage, or breakage
• Ideal for fragile, high-value, or multiple items
• Built with durable corrugated material or specialty insert materials (foam, kraft, chipboard)

Enhanced Unboxing Experience

Inserts add structure and elegance — guiding the customer’s attention and enhancing presentation.

• Organize items neatly for a premium feel
• Add compartments, product descriptions, or branding
• Elevates perceived value of every delivery

Full Customization Options

We don’t do one-size-fits-all. Each insert is tailored to your product dimensions and packaging goals.

• Custom die-cuts to fit bottles, jars, tech, cosmetics, apparel, and more
• Choose from foam inserts, paperboard, corrugated dividers, and layered compartments
• Print branding, instructions, or QR codes directly on inserts

Ideal for:

• Subscription Boxes (monthly curated kits, wellness, food, beauty)
• Product Launch Boxes
• Gift Sets & PR Mailers
• Electronics & Accessories
• Corporate & Influencer Packages
• Luxury Goods & Skincare Sets

Specifications & Features

• Box Styles: Front-lock mailers, roll-end tuck top, and more
• Materials: High-quality corrugated cardboard, recyclable paperboard, EVA foam, etc.
• Insert Styles: Die-cut, folding, layered, or fixed
• Finishes: Matte, gloss, soft-touch, spot UV, foil stamping
• Print Options: Full-color CMYK, Pantone, interior/exterior, logo on inserts

Eco-Friendly Inserts & Packaging

We prioritize sustainability. Our custom mailer boxes and inserts are:

• 100% recyclable
• Made with FSC-certified cardboard
• Printed with soy-based inks
• Available with eco-friendly kraft inserts

Frequently Asked Questions (FAQs)

Q: Can inserts be made for multiple product sizes in one box?
Yes. We create multi-compartment inserts to fit mixed-product kits, combo sets, or layered layouts.

Q: Can inserts be printed with branding or instructions?
Absolutely. You can add logos, instructions, thank-you notes, or promo codes directly on the inserts.

Q: What is the minimum order quantity for custom inserts?
We offer low MOQs for businesses of all sizes and scale with you as you grow.

Q: Are the inserts glued or removable?
Both options are available. Choose fixed or removable inserts based on your needs.

Get a Custom Quote Today

Make your packaging smarter, safer, and more stylish with custom mailer boxes with inserts from Packaging Bull. From concept to delivery, we’re your USA-based partner in premium packaging.