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Custom Poly Mailers

Category: Mylar Bags

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Custom Poly Mailers

Lightweight. Secure. Fully Customizable.

Enhance your shipping experience with Custom Poly Mailers from Packaging Bull — the perfect solution for eCommerce businesses, apparel brands, subscription services, and more. Designed for durability, lightweight shipping, and brand visibility, our poly mailers help you deliver products safely while making a lasting impression.

From sleek minimalist designs to bold branded prints, we offer high-quality custom poly mailers that are tear-resistant, water-resistant, and 100% customizable to reflect your brand identity.

Why Choose Our Custom Poly Mailers?

Lightweight & Cost-Efficient

Made from high-strength polyethylene, our poly mailers reduce shipping costs without compromising protection. Ideal for non-fragile items like:

Clothing & apparel
Accessories
Books & documents
Health & beauty products
Subscription kits

Fully Customizable

Stand out in the mailbox with mailers that are designed exclusively for your brand:

Full-color printing (single or double-sided)
Custom logos, slogans, QR codes, or social handles
Matte, gloss, or soft-touch finish
Optional peel-and-seal closures or dual adhesive strips for returns

Durable & Weather-Resistant

Our custom poly mailers are made from multi-layer co-extruded film, ensuring:

Tear and puncture resistance
Water and moisture protection
Tamper-evident security
Long-lasting print quality

Product Specifications

Feature	Details
Materials	LDPE, Co-extruded polyethylene
Thickness	2.0 to 3.5 mil (custom options available)
Sizes	6×9″, 9×12″, 10×13″, 12×15.5″, 14.5×19″, custom
Printing	CMYK full-color, Pantone, up to 8-color printing
Closure	Self-adhesive, dual adhesive (returnable)
Finish	Matte, gloss, or soft-touch
MOQ	5,000 units (bulk discounts available)
Lead Time	10–15 business days after design approval

Industry Applications

Our Custom Poly Mailers are trusted by:

Fashion & Apparel Brands
Online Retailers & Subscription Boxes
Beauty & Cosmetics Startups
Merch Sellers & Creators
Corporate Gifting & Promotional Shipping

Benefits of Branded Poly Mailers

Lower shipping costs compared to boxes
Elevated unboxing experience
Tamper-proof protection
Eco-friendly options available (100% recyclable or compostable)
Faster fulfillment with easy-to-pack design

Frequently Asked Questions

Can I get eco-friendly custom poly mailers?
Yes. We offer recyclable and biodegradable poly mailers upon request.

Are these suitable for fragile items?
Poly mailers are best for non-fragile products. For fragile items, we recommend using bubble mailers or corrugated boxes.

Can I print inside the mailer too?
Yes, we offer custom interior printing for an enhanced branding experience.

What’s the turnaround time?
Production time is typically 10–15 business days after final artwork approval.

Get a Custom Quote Today

Take your shipping game to the next level with Custom Poly Mailers from Packaging Bull. With low MOQs, fast turnaround, and expert design support, we make it easy to build your brand from the first touchpoint.

Request a Free Quote
Upload Your Logo or Artwork
Nationwide Shipping Across the USA